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Incoloy 825 ERNiFeCr-1 Bare Wire
AWS A5.14 solid nickel-iron-chromium-molybdenum-copper filler for GTAW and GMAW.
Request Availability →Incoloy 825 Welding Wire
ERNiFeCr-1 bare wire and ENiCrMo-3 electrodes for joining Incoloy 825 and its dissimilar steel fabrications.
Two Classifications, One Grade
ERNiFeCr-1 covers the bare form of this Incoloy 825 welding wire while ENiCrMo-3 covers the electrode.
Deposit Chemistry Mirrors the Parent
Moreover, molybdenum and copper ride through the ERNiFeCr-1 deposit of this Incoloy 825 welding wire into service.
Dissimilar Joints Covered
Furthermore, the ENiCrMo-3 class of this Incoloy 825 welding wire handles 825-to-stainless and 825-to-steel joints.
PRODUCT OVERVIEW
About Incoloy 825 Welding Wire
Incoloy 825 welding wire covers the fillers classified for joining UNS N08825 fabrications. This 825 welding wire runs as ERNiFeCr-1 per AWS A5.14 in bare form. Its covered electrode runs as ENiCrMo-3 per AWS A5.11.
We supply Incoloy 825 welding wire as straight TIG rods, wound MIG spools and sealed electrode packs. The molybdenum-bearing deposit matches the parent metal in reducing-acid service, and the niobium-bearing electrode suits dissimilar joints to stainless steel.
Meanwhile, the base-metal chemistry behind this Incoloy 825 welding wire sits on our Incoloy 825 material page for weld procedure work.
PRODUCT FEATURES
Key Features of Incoloy 825 Welding Wire
Incoloy 825 welding wire arrives in UNS N08825, the titanium-stabilised nickel-iron-chromium grade whose molybdenum and copper additions face reducing and oxidising acids. We provide ASTM B425 welding wire as ERNiFeCr-1 bare wire, TIG rods and MIG spools for acid plants, sour-service projects and seawater-cooled equipment. Every Incoloy 825 welding wire order carries heat-number traceability, EN 10204 3.1 mill test reports and full export documentation.
Incoloy 825
Matching Deposit
For example, an ERNiFeCr-1 deposit from this 825 welding wire carries the parent acid resistance into the weld.
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Reducing-Acid Deposit Performance
Specifically, the ERNiFeCr-1 deposit of this Incoloy 825 welding wire holds up in sulfuric and phosphoric service.
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Dissimilar Joining Range
Moreover, this Incoloy 825 welding wire joins the grade to stainless steel and carbon steel through the ENiCrMo-3 class.
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Strong Electrode Deposit
In addition, the ENiCrMo-3 deposit of this Incoloy 825 welding wire tests at 758 MPa minimum all-weld strength.
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Three Process Routes
GTAW, GMAW and SMAW each have a matching classification inside this Incoloy 825 welding wire family.
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Field Repair Electrode
The niobium-bearing ENiCrMo-3 covering of this Incoloy 825 welding wire suits out-of-position repair work.
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Sealed Packing
We ship this Incoloy 825 welding wire in sealed tubes and packs so the surface arrives weld-ready.
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Heat-Number Traceability
Every coil or pack of this Incoloy 825 welding wire travels with EN 10204 3.1 papers.
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WHY CHOOSE US
Why Choose Incoloy 825
The joint has to keep the acid performance of the parent metal, so classification decides everything for Incoloy 825 welding wire. In addition, we confirm the AWS class, diameter and packing of this 825 welding wire before quoting.
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Duty Read Before Pricing
We record the medium, concentration and temperature your Incoloy 825 welding wire will meet before proposing a delivery condition.
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Certificates Tied to the Heat
Specifically, EN 10204 3.1 papers, heat numbers and hardness records follow each Incoloy 825 welding wire delivery.
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Trial Pieces and Container Lots
In addition, this Incoloy 825 welding wire flows through one route whether you order one length or a container lot.
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Terms Stated in Writing
Quotations for this Incoloy 825 welding wire name the medium, section, finish and document set instead of leaving them open.
MANUFACTURING PROCESS
Reliable Production For Critical Applications
Filler production for Incoloy 825 welding wire runs from charge selection through to all-weld-metal testing. We log each step of this 825 welding wire route against a heat number.
01
Charge Selection
We weigh electrolytic nickel, chromium and iron, then balance the molybdenum and copper this 825 welding wire needs inside the ERNiFeCr-1 window.
02
Melting and Casting
First, the charge for this Incoloy 825 welding wire melts and casts under a controlled atmosphere.
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Rolling and Drawing
Next, rolling and drawing bring this Incoloy 825 welding wire down to the ordered filler diameter.
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Cleaning and Descale
Then, pickling and mechanical cleaning leave this Incoloy 825 welding wire bright and weld-ready.
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Spooling and Cutting
After that, we wind spools and cut straight TIG lengths of this Incoloy 825 welding wire.
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Electrode Extrusion
For ENiCrMo-3, we press the covering onto this Incoloy 825 welding wire core wire.
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Baking and Sealing
Subsequently, we bake and seal covered electrodes of this Incoloy 825 welding wire against moisture pickup.
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Weld Test and Release
Finally, all-weld-metal checks confirm the class of this Incoloy 825 welding wire before we issue the certificate.
Manufacturing Facility
MANUFACTURING CAPABILITY
Advanced Production For Nickel Alloy Products
Stock lots and made-to-order lengths of Incoloy 825 welding wire leave on one schedule. Moreover, this Incoloy 825 welding wire sits inside our bar and rod program.
20,000+ m²
Factory Area
Melting, forging, annealing and pickling bays serve Incoloy 825 welding wire under one roof.
50+
Production Machines
Units covering hot working, annealing, drawing and pickling for this Incoloy 825 welding wire.
600 Tons
Monthly Capacity
Incoloy 825 welding wire output across stock and bespoke lots.
30+
Technical Engineers
Metallurgists who set the anneal plan and hardness scope of this Incoloy 825 welding wire against your duty.
30+ Countries
Export Reach
In addition, sealed export packing carries this Incoloy 825 welding wire worldwide.
QUALITY ASSURANCE
Strict Quality Control From Production To Delivery
No Incoloy 825 welding wire leaves the yard before its heat has cleared our ISO 9001 inspection route. In addition, we check this 825 welding wire against the chemistry, hardness, dimensions and surface the order names.
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Heat Identification
We confirm the grade and heat number of this Incoloy 825 welding wire against your purchase order.
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Hardness Verification
Specifically, sour-service lots of this Incoloy 825 welding wire go against the 35 HRC ceiling per NACE MR0175.
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Dimensional Verification
In addition, the diameter, length and runout of this Incoloy 825 welding wire go against the ordered tolerance class.
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Certificate Assembly
Every consignment of this Incoloy 825 welding wire ships with EN 10204 3.1 papers keyed to its heat.
PRODUCT FORMS
Available Product Forms
Conditions and variants of Incoloy 825 welding wire cover different machining and service needs. In addition, the list below sets out the Incoloy 825 Welding Wire variants we quote most often.
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Incoloy 825 TIG Filler Rods
Straight ERNiFeCr-1 rods cut to 1000 mm in sealed tubes.
Request Availability →
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Incoloy 825 MIG Spools
ERNiFeCr-1 wire wound on spools for semi-automatic GMAW.
Request Availability →
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Incoloy 825 SAW Wire
ERNiFeCr-1 wire sized for submerged-arc joining of thick sections.
Request Availability →
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Incoloy 825 ENiCrMo-3 Electrodes
AWS A5.11 covered electrodes with a niobium-bearing core for dissimilar joints.
Request Availability →
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Incoloy 825 Custom Winding
Filler wound against your spool size, weight and length schedule.
Request Availability →
APPLICATIONS
Engineered For Demanding Industries
Buyers choose Incoloy 825 welding wire where a joint has to keep the acid performance of the parent metal. Therefore, the applications below show where this 825 welding wire serves.
Discuss Your Application →
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Incoloy 825 825 Fabrication Welding
Filler for joints across UNS N08825 fabrications in acid duty.
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Incoloy 825 Sulfuric Plant Vessel Welds
Welding vessel internals that face sulfuric service.
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Incoloy 825 Seawater Exchanger Fabrication
Welding tubesheets and baffles in seawater coolers.
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Incoloy 825 Dissimilar Joints to Stainless Steel
Joints between this grade and austenitic stainless work.
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Incoloy 825 Joints to Carbon Steel
Standard nickel-filler joints to steel fabrications.
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Incoloy 825 Acid-Duty Overlay on Steel
Deposits laid on steel where reducing-acid resistance is needed.
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Incoloy 825 Sour-Service Skid Welds
Welding skid piping certified for H2S-bearing duty.
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Incoloy 825 Custom Weldments
Filler backing bespoke weldments engineered around acid duty.
TECHNICAL INFORMATION
Technical Specifications
Detailed technical information including chemical composition, mechanical properties, standards and available dimensions.
Chemical Composition
ASTM B425 holds nickel between 38.0% and 46.0% and chromium between 19.5% and 23.5% for this welding wire, with iron at 22.0% minimum. Moreover, molybdenum at 2.5–3.5% and copper at 1.5–3.0% form the acid-resisting pair behind this welding wire, while titanium at 0.6–1.2% stabilises the structure against intergranular attack.
For the complete element-by-element limits, open the composition breakdown held on the Incoloy 825 material page for this welding wire.
Mechanical Properties
The all-weld-metal minimums below summarize the AWS classification data for the fillers used with Incoloy 825 welding wire. Note that AWS does not publish yield strength as a classified property for the electrode.
| Product (all-weld metal) | AWS Class | Minimum Tensile Strength | Minimum Elongation |
|---|---|---|---|
| ERNiFeCr-1 bare wire | AWS A5.14, UNS N08065 | ≥552 MPa (80 ksi) | 25% |
| ENiCrMo-3 covered electrode | AWS A5.11, UNS W86112 | ≥758 MPa (110 ksi) | 30% |
- The ERNiFeCr-1 deposit mirrors the parent chemistry, so reducing-acid performance carries into the weld. The niobium-bearing ENiCrMo-3 deposit runs stronger at 110 ksi minimum and serves 825-to-stainless and 825-to-steel joints, while neither filler needs a post-weld heat treatment.
Physical Properties
The identification data below applies to every ERNiFeCr-1 and ENiCrMo-3 delivery for this Incoloy 825 welding wire.
| Property | Value |
|---|---|
| Filler Metal | ERNiFeCr-1 (AWS A5.14) |
| Covered Electrode | ENiCrMo-3 (AWS A5.11) |
| UNS | N08065 (bare) / W86112 (covered) |
| ISO Designation | S Ni 8065 (bare) / ENi 6625 (covered) |
| Other Designations | BS 2901 NA41 (bare) / DIN 2.4621 (covered) |
| Chromium Window | 19.5–23.5% (bare) / 20.0–23.0% (covered) |
| Molybdenum | 2.5–3.5% (bare) / 8.0–10.0% (covered) |
| Copper or Niobium + Tantalum | Cu 1.5–3.0% (bare) / Nb+Ta 3.15–4.15% (covered) |
| Nickel | 38.0–46.0% (bare) / Ni+Co 55.0% min. (covered) |
Filler Metal Classifications
Specifically, the two classified products below supply the deposit chemistry behind this Incoloy 825 welding wire in its delivery forms.
| Product | AWS Class | Key Composition | Typical Strength | Best Suited For |
|---|---|---|---|---|
| Bare wire | ERNiFeCr-1 (A5.14) / S Ni 8065 | Ni 38.0–46.0%, Cr 19.5–23.5%, Mo 2.5–3.5%, Cu 1.5–3.0% | ≥552 MPa (80 ksi) AWS min | GTAW primary, GMAW general |
| Covered electrode | ENiCrMo-3 (A5.11) / ENi 6625 | Ni+Co 55.0 min%, Cr 20.0–23.0%, Mo 8.0–10.0%, Nb+Ta 3.15–4.15% | ≥758 MPa (110 ksi) AWS min | SMAW repair and dissimilar joints |
Standards
AWS A5.14 is the principal ERNiFeCr-1 classification used to join this welding wire, issued by the American Welding Society. Moreover, AWS A5.11 covers the ENiCrMo-3 electrode whose niobium-bearing deposit suits dissimilar joints to stainless steel. Besides, ASME SFA-5.14 mirrors the bare filler document for pressure work.
| Standard | Product or Application |
|---|---|
| AWS A5.14 | ERNiFeCr-1 bare filler wire, UNS N08065 |
| AWS A5.11 | ENiCrMo-3 covered electrode, UNS W86112 |
| ASME SFA-5.14 | ASME version of the bare filler specification |
Finally, the full standards list on the Incoloy 825 material page adds the pressure documents, the European designations and the remaining product documents behind this welding wire.
Dimensions
Dimensions of Incoloy 825 welding wire follow the manufacturing route, the document and the order quantity. Therefore, the table below lists typical supply ranges, so please confirm your sizes in the inquiry.
| Product Form | Typical Supply | Length |
|---|---|---|
| TIG Filler Rod (GTAW) | 1.6 / 2.4 / 3.2 mm × 1000 mm | 5 kg tube |
| MIG Wire (GMAW) | 0.9 / 1.2 mm | Spool |
| SAW Wire and Strip | 2.5–4.0 mm dia. | Coil |
| Straight Cut Wire | 0.8–3.2 mm dia. | Straight lengths |
| Covered Electrode (SMAW) | 2.4 / 3.2 / 4.0 mm | Sealed pack |
| Custom Winding | To drawing | Custom |
Available sizes of this Incoloy 825 welding wire depend on route, document, condition and lot size. Please confirm your required welding wire size, section and length in the inquiry.
Surface Finishes
Finish decides how this welding wire behaves across acid plants, seawater circuits and sour-service skids, and most stock ships annealed and pickled so the stabilised surface reaches your shop intact. Specifically, we fix the finish on this Incoloy 825 welding wire before the order is released.
| Surface Condition | Typical Use |
|---|---|
| Clean Bright | The standard surface for bare ERNiFeCr-1 welding wire, free of drawing lubricant. |
| Spool Wound | Layer-wound welding wire so the GMAW feeder runs without tangling. |
| Straight Rods | Cut TIG rods of this welding wire with clean, deburred ends. |
Meanwhile, the surface finishes table on the Incoloy 825 material page lists the remaining conditions we quote for this welding wire.
Related forms from the same heat cover Incoloy 825 Wire, Incoloy 825 Bright Bar and Incoloy 825 Centreless-Ground Rod when your welding wire order needs them.
TECHNICAL DOCUMENTATION
Download Technical Datasheet
Get detailed information including specifications, standards, dimensions and material properties.
HOW TO START
Start Your Order in 6 Simple Steps
One coordinator carries your Incoloy 825 welding wire order from first question to loading. Therefore, most orders for this 825 welding wire travel from quotation to dispatch inside three weeks.
1
Send the Medium Data
Give the medium, concentration, temperature, size, quantity and standard this Incoloy 825 welding wire will face.
2
Fix the Condition
Then we set the anneal, hardness basis and tolerance for this Incoloy 825 welding wire.
3
Review the Offer
Receive pricing for this Incoloy 825 welding wire by size, quantity and destination port.
4
Approve the Order
Approve the specification, terms and schedule of this Incoloy 825 welding wire in writing.
5
Witness Points Agreed
We book any third-party inspection or hardness review of this Incoloy 825 welding wire before production starts.
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Dispatch and Documents
Receive this Incoloy 825 welding wire with mill papers, packing list and the certificate set.
CERTIFICATIONS & QUALITY DOCUMENTATION
Certifications & Quality Documentation
Our production and inspection processes are certified to international standards, and every delivery ships with EN 10204 3.1 mill test certificates.
ISO 9001:2015
Quality Management System
PED 2014/68/EU
Pressure Equipment Directive
ASTM / ASME
Material Standards Compliance
EN 10204 3.1
Mill Test Certificates
FAQ
Frequently Asked Questions
Which AWS classification applies to this Incoloy 825 welding wire?
ERNiFeCr-1 per AWS A5.14 covers the bare form of this Incoloy 825 welding wire, while ENiCrMo-3 per AWS A5.11 covers the covered electrode.
Which base metals does this Incoloy 825 welding wire serve?
This Incoloy 825 welding wire serves UNS N08825 fabrications, together with dissimilar joints to stainless steel and carbon steel.
Which filler suits 825-to-stainless joints?
The niobium-bearing ENiCrMo-3 deposit is the default choice, because it holds strength and pitting resistance across the joint line.
Does the weld need a post-weld heat treatment?
No. The titanium-stabilised parent metal does not sensitise, and neither filler deposit requires a post-weld furnace pass.
How is the price of this Incoloy 825 welding wire calculated?
Pricing follows weight for this Incoloy 825 welding wire, with the prevailing nickel, molybdenum and copper quotations applied on the order date.
What is your MOQ for this Incoloy 825 welding wire?
One sealed tube or spool covers many common diameters of this Incoloy 825 welding wire.
What are your trade terms for this Incoloy 825 welding wire?
Quotations default to FOB for this Incoloy 825 welding wire, and EXW or CIF terms are quoted when you ask for them.
What is the lead time for this Incoloy 825 welding wire?
Stock sizes of this Incoloy 825 welding wire dispatch in 7 to 15 days, while custom winding takes longer.
Do you provide EN 10204 3.1 or 3.2 certificates for this Incoloy 825 welding wire?
Yes. Every batch of this Incoloy 825 welding wire ships with 3.1, and a 3.2 endorsement is booked through the order.
What information should an enquiry for this Incoloy 825 welding wire include?
Please send the diameter, AWS class, pack weight, quantity and destination so we can quote this Incoloy 825 welding wire accurately.
REQUEST FOR QUOTATION
Need A Custom Alloy Solution?
Incoloy 825 welding wire is quoted by AWS class, diameter and pack weight. Send the classification and quantity you need to price this 825 welding wire.
Specifically, we review your Incoloy 825 welding wire specification, confirm the hardness basis and document scope, and return pricing with clear terms. Production then follows the signed specification, and each consignment of this Incoloy 825 welding wire ships with the complete paper set.
