Incoloy 800 / 800H / 800HT Welding Wire

ERNiCr-3 bare wire and ENiCrFe-3 electrodes for joining Incoloy 800, 800H and 800HT and dissimilar steel fabrications.

Grade: Incoloy 800 / 800H / 800HT UNS N08800 / N08810 / N08811 Werkstoff Nr. 1.4876 / 1.4958 / 1.4959
One B408 Table, Three Designations

Carbon and the Al+Ti total decide whether this Incoloy 800/800H/800HT welding wire ships as N08800, N08810 or N08811.

Coarse-Grain Heats Verified

Moreover, every 800H and 800HT welding wire lot carries an E112 grain-size record of ASTM 5 or coarser.

Creep Design Above 593 °C

Furthermore, we name the ASME code cases behind this Incoloy 800/800H/800HT welding wire so your design basis arrives with the price.

PRODUCT OVERVIEW

About Incoloy 800 / 800H / 800HT Welding Wire

Incoloy 800 / 800H / 800HT welding wire covers the fillers classified for joining the whole family. This 800 series welding wire runs as ERNiCr-3 per AWS A5.14 in bare form. Its covered electrode runs as ENiCrFe-3 per AWS A5.11.

We supply Incoloy 800/800H/800HT welding wire as straight TIG rods, wound MIG spools and sealed electrode packs. The niobium-bearing deposit matches the parent metal in hot strength, and the manganese-bearing electrode suits field repair below about 480 °C.

Meanwhile, the base-metal chemistry behind this Incoloy 800/800H/800HT welding wire sits on our Incoloy 800/800H/800HT material page for weld procedure work.

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Incoloy 800 / 800H / 800HT Welding Wire
PRODUCT FEATURES

Key Features of Incoloy 800 / 800H / 800HT Welding Wire

Incoloy 800/800H/800HT welding wire arrives in UNS N08800, N08810 and N08811, the iron-nickel-chromium family whose design divide sits at 593 °C. We provide ASTM B408 welding wire as ERNiCr-3 bare wire, TIG rods and MIG spools for furnace builders, reformer fabricators and heat-treatment shops. Every Incoloy 800/800H/800HT welding wire order carries heat-number traceability, EN 10204 3.1 mill test reports and full export documentation.

Incoloy 800 / 800H / 800HT Welding Wire
Incoloy 800 / 800H / 800HT

Matching Deposit

For example, an ERNiCr-3 deposit from this 800 series welding wire keeps the hot strength the parent metal carries.

01

Hot Cracking Resistance

Specifically, niobium at 2.0–3.0% in this Incoloy 800/800H/800HT welding wire deposit resists solidification cracking.

02

Whole Family Covered

Moreover, this Incoloy 800/800H/800HT welding wire serves N08800, N08810 and N08811 with one classification.

03

Dissimilar Joining Range

In addition, this Incoloy 800/800H/800HT welding wire joins the family to carbon steel and stainless steel.

04

Three Process Routes

GTAW, GMAW and SMAW all have a matching classification within this Incoloy 800/800H/800HT welding wire family.

05

Field Repair Electrode

The manganese-bearing ENiCrFe-3 covering of this Incoloy 800/800H/800HT welding wire suits out-of-position repair work.

06

Sealed Packing

We ship this Incoloy 800/800H/800HT welding wire in sealed tubes and packs so the surface stays weld-ready.

07

Heat-Number Traceability

Every coil or pack of this Incoloy 800/800H/800HT welding wire carries EN 10204 3.1 documents.

08
WHY CHOOSE US

Why Choose Incoloy 800 / 800H / 800HT

The joint has to keep the creep life of the parent metal, so classification decides everything for Incoloy 800/800H/800HT welding wire. In addition, we confirm the AWS class, diameter and packing of this 800 series welding wire before quoting.

01

Duty Read Before Pricing

We record the temperature, the atmosphere and the designation your Incoloy 800/800H/800HT welding wire will meet before proposing a delivery condition.

02

Certificates Tied to the Heat

Specifically, EN 10204 3.1 papers, heat numbers and E112 grain records follow each Incoloy 800/800H/800HT welding wire delivery.

03

Trial Pieces and Container Lots

In addition, this Incoloy 800/800H/800HT welding wire moves through one route whether you need a single length or a full container.

04

Terms Stated in Writing

Quotations for this Incoloy 800/800H/800HT welding wire name the designation, section, finish and document set instead of leaving them open.

MANUFACTURING PROCESS

Reliable Production For Critical Applications

Filler production for Incoloy 800/800H/800HT welding wire runs from charge selection through to all-weld-metal testing. We log each step of this 800 series welding wire route against a heat number.

01

Charge Selection

We weigh electrolytic nickel, chromium and iron, then balance the niobium addition this 800 series welding wire needs inside the ERNiCr-3 window.

02

Melting and Casting

First, the charge for this Incoloy 800/800H/800HT welding wire melts and casts under a controlled atmosphere.

03

Rolling and Drawing

Next, rolling and drawing bring this Incoloy 800/800H/800HT welding wire down to the ordered filler diameter.

04

Cleaning and Descale

Then, pickling and mechanical cleaning leave this Incoloy 800/800H/800HT welding wire bright and weld-ready.

05

Spooling and Cutting

After that, we wind spools and cut straight TIG lengths of this Incoloy 800/800H/800HT welding wire.

06

Electrode Extrusion

For ENiCrFe-3, we press the covering onto this Incoloy 800/800H/800HT welding wire core wire.

07

Baking and Sealing

Subsequently, we bake and seal covered electrodes of this Incoloy 800/800H/800HT welding wire against moisture pickup.

08

Weld Test and Release

Finally, all-weld-metal checks confirm the class of this Incoloy 800/800H/800HT welding wire before we issue the certificate.

Manufacturing Facility
Manufacturing Facility
MANUFACTURING CAPABILITY

Advanced Production For Nickel Alloy Products

Stock lengths and made-to-order lots of Incoloy 800/800H/800HT welding wire leave on one schedule. Moreover, this Incoloy 800/800H/800HT welding wire sits inside our bar and rod program.

20,000+ m²

Factory Area

Specifically, melting, forging, annealing and inspection halls serve Incoloy 800/800H/800HT welding wire under one roof.

50+

Production Machines

Equipment covering hot working, solution annealing and cold finishing for this Incoloy 800/800H/800HT welding wire.

600 Tons

Monthly Capacity

Incoloy 800/800H/800HT welding wire output across stock and made-to-order sizes.

30+

Technical Engineers

Metallurgists who set the anneal plan and document scope of this Incoloy 800/800H/800HT welding wire against your duty.

30+ Countries

Export Reach

In addition, documented logistics carry this Incoloy 800/800H/800HT welding wire worldwide.

QUALITY ASSURANCE

Strict Quality Control From Production To Delivery

No Incoloy 800/800H/800HT welding wire leaves the yard before its heat has cleared our ISO 9001 inspection route. In addition, we check this 800 series welding wire against the chemistry, grain size, dimensions and surface the order names.

01

Heat Identification

We confirm the designation and heat number of this Incoloy 800/800H/800HT welding wire against your purchase order.

02

Grain-Size Verification

Specifically, 800H and 800HT stock of this Incoloy 800/800H/800HT welding wire goes against ASTM 5 or coarser per E112.

03

Dimensional Verification

In addition, the size, length and straightness of this Incoloy 800/800H/800HT welding wire go against standard and drawing tolerances.

04

Certificate Assembly

Every consignment of this Incoloy 800/800H/800HT welding wire carries EN 10204 3.1 documents keyed to the heat number.

PRODUCT FORMS

Available Product Forms

Conditions and variants of Incoloy 800/800H/800HT welding wire cover different machining and service needs. In addition, the list below sets out the Incoloy 800/800H/800HT Welding Wire variants we quote most often.

01

Incoloy 800/800H/800HT ERNiCr-3 Bare Wire

AWS A5.14 solid nickel-chromium-iron filler for GTAW and GMAW.

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05

Incoloy 800/800H/800HT ENiCrFe-3 Electrodes

AWS A5.11 covered electrodes with a manganese-bearing covering.

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06

Incoloy 800/800H/800HT Custom Winding

Filler wound to your spool size, weight and length specification.

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APPLICATIONS

Engineered For Demanding Industries

Buyers choose Incoloy 800/800H/800HT welding wire where a joint has to keep the hot strength of the parent metal. Therefore, the applications below show where this 800 series welding wire serves.

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01

Incoloy 800/800H/800HT 800 Series Fabrication

Filler for joints across the three designations of the family.

02

Incoloy 800/800H/800HT Reformer and Cracker Welds

Welding reformer hardware that runs above 593 °C.

03

Incoloy 800/800H/800HT Furnace Internals Welding

Welding muffles, baskets and fixtures in the shop.

04

Incoloy 800/800H/800HT Dissimilar Joints to Carbon Steel

Joints between the family and steel fabrications.

05

Incoloy 800/800H/800HT Joints to Stainless Steel

Standard nickel-filler joints to austenitic stainless work.

06

Incoloy 800/800H/800HT Overlay on Carbon Steel

Deposits laid on steel where hot oxidation resistance is needed.

07

Incoloy 800/800H/800HT Field Repair of Hot Equipment

Repair welding inside operating furnace plant.

08

Incoloy 800/800H/800HT Custom Weldments

Filler supporting bespoke fabrication projects.

TECHNICAL INFORMATION

Technical Specifications

Detailed technical information including chemical composition, mechanical properties, standards and available dimensions.

Chemical Composition

ASTM B408 holds nickel between 30.0% and 35.0% and chromium between 19.0% and 23.0% for this welding wire, with iron as the balance of the melt. Moreover, the carbon window and the Al+Ti total decide whether a heat reads N08800, N08810 or N08811. Besides, all three designations sit on one and the same B408 composition table.

For the full three-column element set, open the composition breakdown held on the Incoloy 800/800H/800HT material page for this welding wire.

Mechanical Properties

The all-weld-metal minimums below summarize the AWS classification data for the fillers used with Incoloy 800/800H/800HT welding wire. Note that AWS does not publish yield strength as a classified property for these products.

Product (all-weld metal) AWS Class Minimum Tensile Strength Minimum Elongation
ERNiCr-3 bare wire AWS A5.14, UNS N06082 ≥550 MPa (80 ksi) 30%
ENiCrFe-3 covered electrode AWS A5.11, UNS W86182 ≥550 MPa (80 ksi) 30%
  • AWS does not publish yield strength as a classified property for these fillers. Niobium at 2.0–3.0% in the ERNiCr-3 deposit resists hot cracking, while the 5.0–9.5% manganese window in the ENiCrFe-3 deposit caps its creep service at about 480 °C, so higher-temperature joints move to the bare wire.

Physical Properties

The identification data below applies to every ERNiCr-3 and ENiCrFe-3 delivery for this Incoloy 800/800H/800HT welding wire.

Property Value
Filler Metal ERNiCr-3 (AWS A5.14)
Covered Electrode ENiCrFe-3 (AWS A5.11)
UNS N06082 (bare) / W86182 (covered)
ISO Designation S Ni 6082 (bare) / ENi 6182 (covered)
DIN W.Nr. 2.4806 (bare) / 2.4807 (covered)
Chromium Window 18.0–22.0% (bare) / 13.0–17.0% (covered)
Niobium + Tantalum 2.0–3.0% (bare) / 1.0–2.5% (covered)
Manganese 2.5–3.5% (bare) / 5.0–9.5% (covered)

Filler Metal Classifications

Specifically, the two nickel-chromium-iron filler products below carry the base chemistry used to join this Incoloy 800/800H/800HT welding wire in different delivery forms.

Product AWS Class Key Composition Typical Strength Best Suited For
Bare wire ERNiCr-3 (A5.14) / S Ni 6082 Ni 67.0 min%, Cr 18.0–22.0%, Nb+Ta 2.0–3.0% ≥550 MPa (80 ksi) AWS min GTAW primary, GMAW general
Covered electrode ENiCrFe-3 (A5.11) / ENi 6182 Ni+Co 59.0 min%, Cr 13.0–17.0%, Mn 5.0–9.5% ≥550 MPa (80 ksi) AWS min SMAW repair and field work

Standards

AWS A5.14 is the principal ERNiCr-3 classification used to join this welding wire, issued by the American Welding Society. Moreover, AWS A5.11 covers the ENiCrFe-3 electrode whose manganese window limits weld service to about 480 °C. Besides, ASME SFA-5.14 mirrors the bare filler document for pressure work.

Standard Product or Application
AWS A5.14 ERNiCr-3 bare nickel-iron-chromium filler wire
AWS A5.11 ENiCrFe-3 covered electrode
ASME SFA-5.14 ASME version of the bare filler specification

Finally, the full standards list on the Incoloy 800/800H/800HT material page adds the ASME code cases, the European designations and the remaining product documents behind this welding wire.

Dimensions

Dimensions of Incoloy 800/800H/800HT welding wire follow the manufacturing route, the standard and the order quantity. Therefore, the table below lists typical supply ranges, so please confirm your size in the inquiry.

Product Form Typical Supply Length
TIG Filler Rod (GTAW) 1.6 / 2.4 / 3.2 mm × 1000 mm 5 kg tube
MIG Wire (GMAW) 0.9 / 1.2 mm Spool
SAW Wire and Strip 2.5–4.0 mm dia. Coil
Straight Cut Wire 0.8–3.2 mm dia. Straight lengths
Covered Electrode (SMAW) 2.4 / 3.2 / 4.0 mm Sealed pack
Custom Winding To drawing Custom

Available sizes of this Incoloy 800/800H/800HT welding wire depend on the manufacturing route, the standard, the material condition and the order quantity. Please confirm your required welding wire size, section and length in the inquiry.

Surface Finishes

Finish decides how this welding wire scales, machines and clears your incoming checks, and 800H and 800HT normally ship solution annealed so the coarse grain survives to the end of the route. Specifically, we fix the finish on this Incoloy 800/800H/800HT welding wire before the order is released.

Surface Condition Typical Use
Clean Bright The standard surface for bare ERNiCr-3 welding wire, free of drawing lubricant.
Spool Wound Layer-wound welding wire so the GMAW feeder runs without tangling.
Straight Rods Cut TIG rods of this welding wire with clean, deburred ends.

Meanwhile, the surface finishes table on the Incoloy 800/800H/800HT material page lists the remaining conditions we quote for this welding wire.

Related forms from the same heat cover Incoloy 800/800H/800HT Wire, Incoloy 800/800H/800HT Bright Bar and Incoloy 800/800H/800HT Centreless-Ground Rod when your welding wire order needs them.

TECHNICAL DOCUMENTATION

Download Technical Datasheet

Get detailed information including specifications, standards, dimensions and material properties.

HOW TO START

Start Your Order in 6 Simple Steps

One coordinator carries your Incoloy 800/800H/800HT welding wire order from first question to loading. Therefore, most orders for this 800 series welding wire move from quotation to dispatch inside three weeks.

1

Send the Duty Data

Give the designation, size, quantity, standard and the temperature your Incoloy 800/800H/800HT welding wire will see.

2

Fix the Condition

Then we set the anneal, grain-size requirement and tolerance for this Incoloy 800/800H/800HT welding wire.

3

Review the Offer

Receive pricing for this Incoloy 800/800H/800HT welding wire by dimension, quantity and destination port.

4

Approve the Order

Approve the specification, terms and schedule for this Incoloy 800/800H/800HT welding wire in writing.

5

Witness Points Agreed

Any third-party inspection or grain-size review of this Incoloy 800/800H/800HT welding wire is booked before production starts.

6

Dispatch and Documents

Receive this Incoloy 800/800H/800HT welding wire with the mill certificate, packing list and shipping papers.

CERTIFICATIONS & QUALITY DOCUMENTATION

Certifications & Quality Documentation

Our production and inspection processes are certified to international standards, and every delivery ships with EN 10204 3.1 mill test certificates.

ISO 9001:2015

Quality Management System

PED 2014/68/EU

Pressure Equipment Directive

ASTM / ASME

Material Standards Compliance

EN 10204 3.1

Mill Test Certificates

FAQ

Frequently Asked Questions

Which AWS classification applies to this Incoloy 800/800H/800HT welding wire?

ERNiCr-3 per AWS A5.14 covers the bare form of this Incoloy 800/800H/800HT welding wire, while ENiCrFe-3 per AWS A5.11 covers the covered electrode.

Which base metals does this Incoloy 800/800H/800HT welding wire serve?

This Incoloy 800/800H/800HT welding wire serves UNS N08800, N08810 and N08811, together with dissimilar joints to carbon and stainless steel.

Can the covered electrode run above 480 °C?

No. The manganese window in the ENiCrFe-3 deposit caps its creep service at about 480 °C, so hotter joints move to the niobium-bearing bare wire.

Can this Incoloy 800/800H/800HT welding wire join the family to carbon steel?

Yes. Filler from this Incoloy 800/800H/800HT welding wire joins the family to carbon steel and stainless steel without a post-weld anneal.

How is the price of this Incoloy 800/800H/800HT welding wire calculated?

Pricing follows weight for this Incoloy 800/800H/800HT welding wire, with the prevailing nickel and chromium quotations applied on the order date.

What is your MOQ for this Incoloy 800/800H/800HT welding wire?

One sealed tube or spool covers many common diameters of this Incoloy 800/800H/800HT welding wire.

What are your trade terms for this Incoloy 800/800H/800HT welding wire?

FOB covers most orders for this Incoloy 800/800H/800HT welding wire, and EXW or CIF terms are available when you ask.

What is the lead time for this Incoloy 800/800H/800HT welding wire?

Stock sizes of this Incoloy 800/800H/800HT welding wire dispatch in 7 to 15 days, while custom winding takes longer.

Do you provide EN 10204 3.1 or 3.2 certificates for this Incoloy 800/800H/800HT welding wire?

Yes. Every batch of this Incoloy 800/800H/800HT welding wire ships with 3.1, and a 3.2 endorsement is booked through the order.

What information should an enquiry for this Incoloy 800/800H/800HT welding wire include?

Please send the diameter, AWS class, pack weight, quantity and destination so we can quote this Incoloy 800/800H/800HT welding wire accurately.

REQUEST FOR QUOTATION

Need A Custom Alloy Solution?

Incoloy 800/800H/800HT welding wire is quoted by AWS class, diameter and pack weight. Send the classification and quantity you need to price this 800 series welding wire.

Specifically, we review your Incoloy 800/800H/800HT welding wire specification, confirm the designation and document scope, and return pricing with clear terms. Production then follows the signed specification, and each consignment of this Incoloy 800/800H/800HT welding wire ships with the full paperwork set.

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