Alloy 59 Welding Wire

ERNiCrMo-13 welding wire and ENiCrMo-13 electrodes for joining Alloy 59 and dissimilar acid-plant joints.

Grade: Alloy 59 UNS N06059 Werkstoff Nr. 2.4605
Two Classifications, One Chemistry

ERNiCrMo-13 covers the bare form of this Alloy 59 welding wire, while ENiCrMo-13 covers the covered electrode.

Dissimilar Joints in Scope

Moreover, the absence of tungsten and niobium in this Alloy 59 welding wire lets it join stainless and carbon steel without brittle phases.

Packed for a Live Shutdown

Furthermore, this Alloy 59 welding wire leaves in sealed tubes, spools and electrode packs sized for a turnaround window.

PRODUCT OVERVIEW

About Alloy 59 Welding Wire

Alloy 59 welding wire covers the fillers classified for joining UNS N06059 fabrications. The bare form of this Alloy 59 welding wire runs as ERNiCrMo-13 per AWS A5.14. Its covered electrode runs as ENiCrMo-13 per AWS A5.11.

We supply Alloy 59 welding wire as straight TIG rods, wound MIG spools and sealed electrode packs. The deposit carries the mixed acid performance of the parent metal through the joint, and the absence of tungsten and niobium keeps a dissimilar joint free of brittle phases.

Meanwhile, the base-metal chemistry behind this Alloy 59 welding wire sits on our Alloy 59 material page for weld procedure work.

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Alloy 59 Welding Wire
PRODUCT FEATURES

Key Features of Alloy 59 Welding Wire

Alloy 59 welding wire arrives in UNS N06059, the low-iron nickel-chromium-molybdenum grade that holds iron to 1.5% and silicon to 0.10%, so one matrix covers both acid families. We supply ASTM B574 welding wire as bare spooled wire, straight TIG lengths and covered electrodes for mixed acid plant, flue gas desulphurisation and sour service. Every Alloy 59 welding wire consignment travels with heat-number traceability, EN 10204 3.1 mill test reports and full export documentation.

Alloy 59 Welding Wire
Alloy 59

Matching Deposit

For example, an ERNiCrMo-13 deposit from this Alloy 59 welding wire carries the parent metal's mixed acid performance into the joint.

01

Covered Electrode Available

Specifically, the ENiCrMo-13 electrode of this Alloy 59 welding wire covers manual repair and cladding work in awkward positions.

02

Classified Under Two AWS Documents

Moreover, AWS A5.14 covers this Alloy 59 welding wire in its bare form while A5.11 covers the covered electrode.

03

Tensile Floor on the Electrode

In addition, the A5.11 class sets 690 MPa (100 ksi) with 25% elongation, so this Alloy 59 welding wire carries a real minimum.

04

Low Impact Transition

Besides, a gas-tungsten deposit from this Alloy 59 welding wire still holds 130 J at −196 °C, so cryogenic repairs stay in scope.

05

Dissimilar Work Without Laves Phases

Because tungsten and niobium stay out, this Alloy 59 welding wire welds stainless steel to carbon steel cleanly.

06

Sealed Packing

Every pack of this Alloy 59 welding wire ships sealed against moisture so the surface arrives weld-ready.

07

Heat-Number Traceability

Documentation for this Alloy 59 welding wire follows EN 10204 3.1 from spool to spool.

08
WHY CHOOSE US

Why Choose Alloy 59

The deposit has to survive the same medium as the parent metal, so the classification decides the order. Moreover, we settle the class, the diameter and the pack weight of this Alloy 59 welding wire before the offer goes out.

01

Duty Read Before Pricing

We record the medium, its concentration and its temperature for your Alloy 59 welding wire before proposing a delivery state.

02

Certificates Tied to the Heat

Specifically, EN 10204 3.1 papers, heat numbers and dimensional records follow each Alloy 59 welding wire consignment.

03

Welded or Machined, One Route

In addition, this Alloy 59 welding wire flows through one process whether your shop welds it into a vessel or turns it on a lathe.

04

Terms Stated in Writing

Quotations for this Alloy 59 welding wire name the medium, the section, the finish and the document set rather than leaving them open.

MANUFACTURING PROCESS

Reliable Production For Critical Applications

We balance melt stock for this filler to the nickel-chromium-molybdenum window before anything else happens. From there, we log every step behind this Alloy 59 welding wire against a heat number.

01

Charge Selection

We weigh nickel, chromium and molybdenum, then balance the analysis this Alloy 59 welding wire needs.

02

Melting and Casting

First, the charge for this Alloy 59 welding wire melts and casts into electrode stock under a tight carbon ceiling.

03

Rolling and Drawing

Next, rolling and drawing bring this Alloy 59 welding wire down to the ordered filler diameter.

04

Cleaning and Descale

Then, pickling and mechanical cleaning leave this Alloy 59 welding wire bright and ready for the arc.

05

Spooling and Cutting

After that, we wind spools and cut straight TIG lengths of this Alloy 59 welding wire.

06

Electrode Extrusion

For ENiCrMo-13, we press the basic covering onto this Alloy 59 welding wire core wire.

07

Baking and Sealing

Subsequently, we bake and seal covered electrodes of this Alloy 59 welding wire against moisture pickup.

08

Weld Test and Release

Finally, all-weld-metal checks confirm the class of this Alloy 59 welding wire before we issue the certificate.

Manufacturing Facility
Manufacturing Facility
MANUFACTURING CAPABILITY

Advanced Production For Nickel Alloy Products

Stock lengths and made-to-order heats of Alloy 59 welding wire leave on one production schedule. Moreover, we quote this Alloy 59 welding wire inside our bar and rod program.

20,000+ m²

Factory Area

Hot working, annealing, quenching and finishing lines for Alloy 59 welding wire share one site.

50+

Production Machines

Units covering hot working, annealing, quenching and grinding for this Alloy 59 welding wire.

600 Tons

Monthly Capacity

Alloy 59 welding wire output across stock and bespoke lots.

30+

Technical Engineers

Metallurgists who set the anneal and quench plan for this Alloy 59 welding wire against your duty.

30+ Countries

Export Reach

In addition, sealed export packing carries this Alloy 59 welding wire to buyers on five continents.

QUALITY ASSURANCE

Strict Quality Control From Production To Delivery

Release waits on the heat behind your Alloy 59 welding wire clearing our ISO 9001 route. Moreover, the chemistry, tensile and surface checks on this Alloy 59 welding wire follow the requirements the order names.

01

Heat Identification

We check the grade and heat number on this Alloy 59 welding wire against your purchase order before anything ships.

02

Chemistry Verification

Specifically, iron, silicon and carbon in this Alloy 59 welding wire go against the B574 table for your lot.

03

Tensile Verification

In addition, every heat of this Alloy 59 welding wire carries reported tensile and yield values measured against the B574 floor.

04

Quench Record Referenced

Every consignment of this Alloy 59 welding wire ships with EN 10204 3.1 papers and the cooling record keyed to its heat.

PRODUCT FORMS

Available Product Forms

We quote the variants below for Alloy 59 welding wire against the drawing rather than from a catalogue. In addition, the list shows the deliveries ordered most often for this Alloy 59 welding wire.

APPLICATIONS

Engineered For Demanding Industries

Filler for this grade earns its place wherever a repair or a dissimilar joint must match the parent performance. Therefore, the list below shows the duties this Alloy 59 welding wire covers.

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01

Alloy 59 Dissimilar Joint Fabrication

Joints that bring a superaustenitic or duplex component together with carbon steel.

02

Alloy 59 Absorber Wall Cladding

Overlay work that puts a corrosion-resistant layer inside a scrubbing tower.

03

Alloy 59 Acid Line Repair Welds

Repair welds on pipework that carries acid between process steps.

04

Alloy 59 Reactor Nozzle Buildup

Build-up work that restores a nozzle seat before a new flange goes on.

05

Alloy 59 Heat Exchanger Tube Repairs

Plug and repair work inside exchangers running in mixed acid.

06

Alloy 59 Offshore Deck Fabrication

Joints in platform hardware that also meets chloride-bearing atmospheres.

07

Alloy 59 Pulp Mill Equipment Repairs

Repairs on digesters and bleach plant equipment exposed to chlorine dioxide.

08

Alloy 59 Valve Seat Overlay

Seat overlays that restore both the profile and the corrosion margin.

TECHNICAL INFORMATION

Technical Specifications

Detailed technical information including chemical composition, mechanical properties, standards and available dimensions.

Chemical Composition

ASTM B574 fixes the UNS N06059 window that governs this welding wire, holding iron to 1.5% maximum and capping silicon at 0.10%. In addition, chromium runs between 22.0% and 24.0% in this welding wire, while molybdenum sits between 15.0% and 16.5%.

Meanwhile, the full composition table on the Alloy 59 material page sets every element against its ASTM B574 limit for this welding wire.

Mechanical Properties

All-weld-metal results for the fillers supplied with Alloy 59 welding wire appear below, drawn from the classifications and from published weld test data. Note that AWS sets no tensile floor on the bare class here, so the chemistry and the weld test report carry the release.

Product (all-weld metal) AWS Class Tensile Strength Elongation
ERNiCrMo-13 bare wire, GTAW deposit AWS A5.14, UNS N06059 780 MPa (113 ksi), typical 42%, typical
ENiCrMo-13 covered electrode, SMAW deposit AWS A5.11, UNS W86059 690 MPa (100 ksi), minimum 25%, minimum
ENiCrMo-13 covered electrode, published range AWS A5.11, UNS W86059 730–770 MPa (106–112 ksi), typical 33–47%, typical
  • The A5.11 electrode class carries a real tensile floor at 690 MPa (100 ksi) with 25% elongation on 4d, while the A5.14 bare class is classified on chemistry rather than on strength. Besides, published weld test data puts a gas-tungsten deposit near 780 MPa, with impact energy at 170 J at room temperature and 130 J still at −196 °C. Therefore, we report the deposit values from the test certificate rather than quoting one guaranteed number for every joint.

Physical Properties

The table below identifies the parent metal and both filler deliveries behind this Alloy 59 welding wire.

Property Value
Parent Metal UNS N06059, 2.4605 / NiCr23Mo16Al
Bare Filler ERNiCrMo-13 (AWS A5.14)
Covered Electrode ENiCrMo-13 (AWS A5.11)
Covered Electrode UNS W86059
Chromium 22.0–24.0% in the parent metal
Molybdenum 15.0–16.5% in the parent metal
Iron 1.5% max. in the parent metal
Carbon 0.010% max. in the parent metal
Tungsten and Niobium Absent from the specification by design
Strengthening Route Cold work only, because the grade takes nothing from aging

Filler Metal Classifications

The table below sets out the deposit side of this Alloy 59 welding wire in both of its packaged forms, and it separates what AWS guarantees from what published testing shows.

Product AWS Class Chemistry Basis Typical Strength Best Suited For
Bare wire ERNiCrMo-13 (A5.14), UNS N06059 Ni balance, Cr 22.0–24.0%, Mo 15.0–16.5%, Fe 1.5% max., C 0.010% max. 780 MPa (113 ksi) typical GTAW primary, GMAW general
Covered electrode ENiCrMo-13 (A5.11), UNS W86059 The same nickel-chromium-molybdenum analysis under a basic covering 690 MPa (100 ksi) minimum SMAW repair and cladding

Standards

AWS A5.14 is the principal ERNiCrMo-13 classification for this welding wire, issued by the American Welding Society. In addition, AWS A5.11 covers the ENiCrMo-13 electrode that pairs with this welding wire.

Standard Product or Application
AWS A5.14 ERNiCrMo-13 bare nickel-chromium-molybdenum welding wire
AWS A5.11 ENiCrMo-13 covered electrode, UNS W86059
ASME SFA-5.14 ASME version of the bare filler specification

Beyond that, the standards table on the Alloy 59 material page carries the European designations, the tubular documents and the flat-product call-outs for this welding wire.

Dimensions

The table below lists the Alloy 59 welding wire sizes we ship most often, while the route, the document and the lot size decide what else is possible. Please confirm your own size, section and length with the inquiry.

Product Form Typical Supply Length
ERNiCrMo-13 Bare Wire 0.8–5.0 mm dia., UNS N06059 Spools, coils or cut lengths
Straight TIG Rods 1.6–5.0 mm dia. 1000 mm cut lengths
MIG Spools 0.8–1.6 mm dia. Spooled
Submerged Arc Wire 2.0–5.0 mm dia. Coils
ENiCrMo-13 Electrode 2.5–5.0 mm dia., UNS W86059 Sealed tins
Custom Packing To your pack weight Custom

The filler carries no tungsten and no niobium, which is what lets it weld a superaustenitic or duplex component to a carbon-steel one without forming brittle phases in the joint. Therefore, tell us which two materials meet at the weld, and we will fix the class and the diameter together.

Surface Finishes

For this welding wire, the finish decides how the part feeds, seals and resists attack. Therefore, we fix the surface condition on this Alloy 59 welding wire when the order opens.

Surface Condition Typical Use
Clean Bright Bare ERNiCrMo-13 welding wire leaves in the clean bright condition, with no drawing lubricant on the surface.
Straight Rods TIG lengths of this welding wire arrive cut and deburred.
Spooled Layer-wound spools of this welding wire keep the feed steady on automatic equipment.

In contrast, the surface finishes table on the Alloy 59 material page lists the further conditions we can quote for this welding wire.

Related forms from the same heat cover Alloy 59 Centreless-Ground Rod, Alloy 59 Cold-Drawn Bar and Alloy 59 Forged Bar when your welding wire order needs them.

TECHNICAL DOCUMENTATION

Download Technical Datasheet

Get detailed information including specifications, standards, dimensions and material properties.

HOW TO START

Start Your Order in 6 Simple Steps

One coordinator carries your Alloy 59 welding wire enquiry from the first question through to loading. In addition, stock of this Alloy 59 welding wire leaves inside fifteen days, and a freshly annealed heat runs about twenty-five.

1

Give Us the Duty

Send the medium, its concentration and its temperature together with the size, quantity and standard this Alloy 59 welding wire faces.

2

Settle the State

We then fix the anneal cycle, the delivery condition and the tolerance band on this Alloy 59 welding wire.

3

Read the Offer

Pricing for this Alloy 59 welding wire arrives by size, quantity and destination port.

4

Sign off the Order

You confirm the specification, the terms and the schedule for this Alloy 59 welding wire in writing.

5

Book the Witness Points

Then we schedule any third-party inspection or dimensional review of this Alloy 59 welding wire before production starts.

6

Ship and Document

This Alloy 59 welding wire arrives with mill papers, a packing list and the certificate set.

CERTIFICATIONS & QUALITY DOCUMENTATION

Certifications & Quality Documentation

Our production and inspection processes are certified to international standards, and every delivery ships with EN 10204 3.1 mill test certificates.

ISO 9001:2015

Quality Management System

PED 2014/68/EU

Pressure Equipment Directive

ASTM / ASME

Material Standards Compliance

EN 10204 3.1

Mill Test Certificates

FAQ

Frequently Asked Questions

Which AWS classification covers the filler for this Alloy 59 welding wire?

ERNiCrMo-13 per AWS A5.14 covers the bare form of this Alloy 59 welding wire, and ENiCrMo-13 per AWS A5.11 covers the covered electrode.

Does AWS set a tensile floor on the bare wire for this grade?

No. The A5.14 nickel-chromium-molybdenum class is classified on chemistry rather than strength, so we report deposit values from the test certificate.

Which two materials can this Alloy 59 welding wire join?

It joins a nickel-chromium-molybdenum component to stainless steel, to duplex, or to carbon steel without forming brittle intermetallic phases.

Which welding processes suit this Alloy 59 welding wire?

GTAW, GMAW, PAW and SMAW all work with this Alloy 59 welding wire, and submerged arc is used where the flux is matched to the deposit.

Can a repair made with this Alloy 59 welding wire go into service as welded?

Usually yes. Low carbon and low silicon leave the deposit stable without a furnace pass on most joints.

What is your MOQ for this Alloy 59 welding wire?

One sealed pack of this Alloy 59 welding wire is enough to cover the diameters a shutdown normally needs.

What are your trade terms for this Alloy 59 welding wire?

Trade terms for this Alloy 59 welding wire open on FOB, and we add EXW, CIF or DAP once the destination port is fixed.

What is the lead time for this Alloy 59 welding wire?

Stock sizes of this Alloy 59 welding wire leave in 7 to 15 days, while custom packing needs longer.

Do you provide EN 10204 3.1 or 3.2 certificates for this Alloy 59 welding wire?

EN 10204 3.1 papers follow every batch of this Alloy 59 welding wire, and a 3.2 endorsement can be booked on the order.

Which information should an enquiry for this Alloy 59 welding wire carry?

Send the classification, the diameter, the two parent materials and the quantity so we can price this Alloy 59 welding wire.

REQUEST FOR QUOTATION

Need A Custom Alloy Solution?

Alloy 59 welding wire is quoted by classification, diameter and the pack weight your shutdown can use. Send the class, the two parent materials and the quantity to price this Alloy 59 welding wire.

We take your Alloy 59 welding wire inquiry through the anneal, the finish and the document scope before the price goes out. Production follows the signed sheet, and the full paper set travels with this Alloy 59 welding wire.

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