Monel K-500 Age-Hardened Bar

Monel K-500 age-hardened bar to ASTM B865 at 100 ksi yield for sour-gas tools, pump shafts and loaded fasteners.

Grade: Monel K-500 UNS N05500 Werkstoff Nr. 2.4375
Aging Sets the Strength

Aluminium and titanium in this Monel K-500 age-hardened bar precipitate during the aging cycle, so yield lands near three times the Monel 400 figure.

Non-Magnetic by Nature

Moreover, permeability in this Monel K-500 age-hardened bar stays near unity, which keeps survey and instrument parts reading clean.

Sour Service Under a Cap

Furthermore, we hold this Monel K-500 age-hardened bar to the 35 HRC ceiling that NACE MR0175 sets for H2S-bearing duty.

PRODUCT OVERVIEW

About Monel K-500 Age-Hardened Bar

Monel K-500 age-hardened bar arrives in UNS N05500, the age-hardenable nickel-copper alloy that carries aluminium and titanium in its balance. Seawater, brine and de-aerated reducing acids meet this Monel K-500 age-hardened bar at roughly triple the Monel 400 yield floor.

We supply Monel K-500 age-hardened bar to ASTM B865 and ASME SB865 in solution-annealed, age-hardened and cold-drawn conditions. Your order for this Monel K-500 age-hardened bar carries heat-number records and EN 10204 3.1 paperwork for goods-in checks. Besides, the aging cycle, section and finish on the age-hardened bar are agreed before the heat is booked.

Meanwhile, the chemistry and the design values behind Monel K-500 age-hardened bar sit on our Monel K-500 material page for cross-reference.

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Monel K-500 Age-Hardened Bar
PRODUCT FEATURES

Key Features of Monel K-500 Age-Hardened Bar

Monel K-500 age-hardened bar arrives in UNS N05500, the age-hardenable nickel-copper alloy that carries aluminium and titanium in its balance. We provide ASTM B865 and ASME SB865 age-hardened bar aged to the ordered hardness band after solution treatment for marine yards, sour-gas tool shops and chemical plant. Every Monel K-500 age-hardened bar order carries heat-number traceability, EN 10204 3.1 mill test reports and full export documentation.

Monel K-500 Age-Hardened Bar
Monel K-500

Yield Near Triple the 400 Grade

For example, this Monel K-500 age-hardened bar reaches about 100 ksi yield where Monel 400 settles near 25 ksi.

01

Aging Not Cold Work

Specifically, precipitation hardening sets the final properties of this Monel K-500 age-hardened bar, so drawing becomes a pre-treatment.

02

Essentially Non-Magnetic

Besides, permeability in this Monel K-500 age-hardened bar stays near unity, which keeps magnetometers and compasses honest.

03

Hardness to Order

In turn, the aging cycle lands this Monel K-500 age-hardened bar inside the hardness band your purchase order names.

04

Sour-Service Cap

Moreover, we release this Monel K-500 age-hardened bar against the 35 HRC ceiling that NACE MR0175 sets.

05

Wear and Fatigue Life

Hardened surfaces on this Monel K-500 age-hardened bar resist galling and cyclic loading in stems and fasteners.

06

Aged-State SCC Review

However, some media make aged this Monel K-500 age-hardened bar more crack-prone, so we review HF, mercury and sour duty with you.

07

Cryogenic Ductility

Finally, no ductile-to-brittle transition appears, so this Monel K-500 age-hardened bar keeps its toughness down to liquid-hydrogen temperatures.

08
WHY CHOOSE US

Why Choose Monel K-500

Aging decides the whole specification for Monel K-500 age-hardened bar, not the section alone. Therefore, we agree the aging cycle, hardness band and test plan for this Monel K-500 age-hardened bar before quoting.

01

Duty Read Before Pricing

We record the load, the medium and the hardness cap your Monel K-500 age-hardened bar will meet before proposing a delivery state.

02

Certificates Tied to the Heat

Specifically, EN 10204 3.1 papers, heat numbers and PMI records follow each Monel K-500 age-hardened bar delivery.

03

Trial Pieces and Container Lots

In addition, this Monel K-500 age-hardened bar moves through one route whether you need a single length or a full container.

04

Terms Stated in Writing

Quotations for this Monel K-500 age-hardened bar name the delivery state, section, finish and document set instead of leaving them open.

MANUFACTURING PROCESS

Reliable Production For Critical Applications

Bar production for Monel K-500 age-hardened bar runs from charge weighing to final packing. Our team logs each stage of this Monel K-500 age-hardened bar route against its heat number.

01

Charge Weighing

We weigh refined nickel and cathode copper together with the aluminium and titanium additions this Monel K-500 age-hardened bar needs.

02

Melting and Refining

First, the charge for this Monel K-500 age-hardened bar melts and refines under controlled practice.

03

Ingot Casting

Next, this Monel K-500 age-hardened bar casts into ingots under controlled solidification.

04

Hot Reduction

Then, forging and rolling reduce the ingot to this Monel K-500 age-hardened bar section.

05

Solution Treatment

After that, we hold this Monel K-500 age-hardened bar near 980 °C and quench it rapidly to keep aluminium and titanium in solution.

06

Precipitation Aging

Subsequently, a controlled cycle at 530 to 595 °C precipitates the hardening phase inside this Monel K-500 age-hardened bar.

07

Cold Finishing

We then draw, turn or grind this Monel K-500 age-hardened bar to the ordered size and finish.

08

Testing and Release

Finally, chemistry, hardness, tensile and dimensional checks clear this Monel K-500 age-hardened bar for dispatch.

Manufacturing Facility
Manufacturing Facility
MANUFACTURING CAPABILITY

Advanced Production For Nickel Alloy Products

Stock lengths and made-to-order lots of Monel K-500 age-hardened bar leave on one schedule. Moreover, we confirm section and condition of this Monel K-500 age-hardened bar before release. Besides, this Monel K-500 age-hardened bar sits inside our Monel K-500 bar and rod program.

20,000+ m²

Factory Area

Specifically, melting, forging, aging and inspection halls serve Monel K-500 age-hardened bar under one roof.

50+

Production Machines

Equipment covering hot working, solution treatment and cold finishing for this Monel K-500 age-hardened bar.

600 Tons

Monthly Capacity

Monel K-500 age-hardened bar output across stock and made-to-order sizes.

30+

Technical Engineers

Metallurgists who set the aging cycle and document scope of this Monel K-500 age-hardened bar against your duty.

30+ Countries

Export Reach

In addition, documented logistics carry this Monel K-500 age-hardened bar worldwide.

QUALITY ASSURANCE

Strict Quality Control From Production To Delivery

No Monel K-500 age-hardened bar leaves the yard before its heat has cleared our ISO 9001 inspection route. In addition, we check this Monel K-500 age-hardened bar against the chemistry, hardness, dimensions and surface the order names.

01

Heat Identification

We confirm the grade and heat number of this Monel K-500 age-hardened bar against your purchase order.

02

Hardness Verification

Specifically, aged stock of this Monel K-500 age-hardened bar goes against the ordered band, and NACE orders target 35 HRC max.

03

Dimensional Verification

In addition, the size, length and straightness of this Monel K-500 age-hardened bar go against standard and drawing tolerances.

04

Certificate Assembly

Every consignment of this Monel K-500 age-hardened bar carries EN 10204 3.1 documents keyed to the heat number.

PRODUCT FORMS

Available Product Forms

Conditions and variants of Monel K-500 age-hardened bar cover different machining and service needs. In addition, the list below sets out the Monel K-500 Age-Hardened Bar variants we quote most often.

01

Monel K-500 Aged Round Bar

Round sections aged to the strength and hardness band your drawing names.

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02

Monel K-500 Aged Forged Bar

Heavy aged stock carrying a wrought structure and full hardness records.

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APPLICATIONS

Engineered For Demanding Industries

Monel K-500 age-hardened bar is chosen where seawater duty and heavy load meet in one component. In addition, the applications below show where this Monel K-500 age-hardened bar serves.

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01

Monel K-500 Subsea Pump Shafts

Shafts running in seawater at the full aged yield.

02

Monel K-500 Sour-Gas Drill Collars

Collars that stay non-magnetic under the 35 HRC cap.

03

Monel K-500 Non-Magnetic Survey Housings

Housings keeping magnetometers free of interference.

04

Monel K-500 High-Load Springs

Springs holding force in corrosive, moderate-temperature duty.

05

Monel K-500 High-Strength Studding

Studs carrying preload in splash-zone assemblies.

06

Monel K-500 Hardened Valve Trim

Trim resisting wear and galling in corrosive flow.

07

Monel K-500 Subsea Connector Bodies

Connector bodies loaded by riser and umbilical hardware.

08

Monel K-500 Turbine Fasteners

Fasteners using the aged strength at moderate temperature.

TECHNICAL INFORMATION

Technical Specifications

Detailed technical information including chemical composition, mechanical properties, standards and available dimensions.

Chemical Composition

UNS N05500 carries the same nickel balance as the 400 grade and adds aluminium at 2.30% to 3.15% together with titanium at 0.35% to 0.85%. Consequently, this age-hardened bar draws its strength from a controlled aging cycle rather than from a drawing pass. Besides, the copper window runs from 27.0% to 33.0%.

For the full element-by-element limit set, open the composition breakdown held on the Monel K-500 material page for this age-hardened bar.

Mechanical Properties

The minimum room-temperature values below apply to UNS N05500 bar in the hot-worked, cold-worked and annealed conditions, all in the age-hardened state, per ASTM B865. Consequently, condition and section size govern final acceptance of Monel K-500 age-hardened bar.

Condition and Section Tensile Strength, min. Yield Strength (0.2%), min. Elongation, min.
Hot-worked and age-hardened, all sizes ≥140 ksi (965 MPa) ≥100 ksi (690 MPa) 20%
Cold-worked and age-hardened, rounds 6.4–25.4 mm (1/4–1 in.) ≥145 ksi (1000 MPa) ≥110 ksi (760 MPa) 15%
Cold-worked and age-hardened, rounds 25.4–76.2 mm (1–3 in.) ≥140 ksi (965 MPa) ≥100 ksi (690 MPa) 17%
Cold-worked and age-hardened, rounds 76.2–101.6 mm (3–4 in.) ≥135 ksi (930 MPa) ≥95 ksi (655 MPa) 20%
Annealed and age-hardened, rounds to 25.4 mm (1 in.) ≥130 ksi (895 MPa) ≥90 ksi (620 MPa) 20%
Annealed and age-hardened, rounds over 25.4 mm (1 in.) ≥130 ksi (895 MPa) ≥85 ksi (585 MPa) 20%
  • ASTM B865 accepts the unaged condition on hardness alone with a 185 HB ceiling, and rounds over 108 mm relax to a 17% elongation minimum, so the ordered condition and section decide which row applies.

Physical Properties

Published references place this age-hardened bar at a density near 8.44 g/cm³ with a melting range of 1315–1350 °C. Moreover, the Curie temperature sits near −101 °C, so this age-hardened bar stays essentially non-magnetic at ambient temperature.

Meanwhile, the physical properties table on the Monel K-500 material page holds the thermal conductivity, the electrical resistivity and the remaining design values behind this age-hardened bar.

Heat Treatment

Monel K-500 age-hardened bar gains its strength from solution treatment followed by a controlled aging cycle, so the heat treatment is part of the specification rather than an optional step. In addition, we supply this Monel K-500 age-hardened bar in whichever condition your duty calls for.

Condition Typical Treatment
Solution Annealed Held near 980 °C and rapidly quenched to hold aluminium and titanium in solution
Aged from Annealed Stock Held at 580–595 °C (1075–1105 °F) for 8 to 10 hours, then air cooled
Aged from Spring Temper Held at 530–540 °C (985–1005 °F) for 4 to 6 hours, then air cooled
Stress Relieved A low-temperature relief that holds straightness without starting the precipitation

Standards

ASTM B865 prints separate acceptance values for the aged condition of this age-hardened bar, published by ASTM International, and AMS 4676 carries the aerospace bar document. Moreover, NACE MR0175 caps the sour-service hardness of this age-hardened bar at 35 HRC.

Standard Product or Application
ASTM B865 (aged) Age-hardened acceptance values for UNS N05500
AMS 4676 Aerospace bar document for this grade
NACE MR0175 Sour-service guidance, hardness capped at 35 HRC

Finally, the full standards list on the Monel K-500 material page adds the European designations, the defence documents and the fastener specifications behind this age-hardened bar.

Dimensions

Dimensions of Monel K-500 age-hardened bar follow the manufacturing route, the standard and the order quantity. Therefore, the table below lists typical supply ranges, so please confirm your size in the inquiry.

Product Form Typical Supply Length
Age-Hardened Round Bar 6–300 mm dia. Cut to length
Age-Hardened Square Bar 10–150 mm Cut to length
Age-Hardened Hex Bar 10–150 mm A/F Cut to length
Age-Hardened Forged Bar 100–600 mm dia. Cut to length
Age-Hardened Drawn Bar 6–100 mm dia. Cut to length
Sour-Service Bar To 35 HRC cap Cut to length
Custom Aged Section To drawing Custom

Available sizes of this Monel K-500 age-hardened bar depend on the manufacturing route, the standard, the material condition and the order quantity. Please confirm your required age-hardened bar size, section and length in the inquiry.

ASTM B865 prints separate acceptance values for the aged condition, and NACE MR0175 caps sour-service hardness at 35 HRC. Moreover, we record the aging cycle against each heat number so your incoming checks compare like with like.

Surface Finishes

Finish decides what the next operation does to this material, whether that is a turning pass, a grinding pass or an aging cycle. Specifically, we fix the finish on this Monel K-500 age-hardened bar before the order is released.

Surface Condition Typical Use
Age Hardened Fully aged age-hardened bar released at the ordered strength and hardness band.
Solution Annealed Solution-treated age-hardened bar holding aluminium and titanium in solution before the aging cycle.
Peeled A machined skin on this age-hardened bar with uniform diameter for the following turning pass.

Meanwhile, the surface finishes table on the Monel K-500 material page lists the remaining conditions we quote for this age-hardened bar.

Related forms from the same heat cover Monel K-500 Bright Bar, Monel K-500 Centreless-Ground Rod and Monel K-500 Cold-Drawn Bar when your age-hardened bar order needs them.

TECHNICAL DOCUMENTATION

Download Technical Datasheet

Get detailed information including specifications, standards, dimensions and material properties.

HOW TO START

Start Your Order in 6 Simple Steps

One coordinator carries your Monel K-500 age-hardened bar order from first question to loading. Therefore, most orders for this Monel K-500 age-hardened bar move from quotation to dispatch inside three weeks.

1

Send the Duty Data

Give the size, quantity, standard and the load or medium your Monel K-500 age-hardened bar will see.

2

Fix the Condition

Then we set the delivery state, aging cycle and tolerance for this Monel K-500 age-hardened bar.

3

Review the Offer

Receive pricing for this Monel K-500 age-hardened bar by dimension, quantity and destination port.

4

Approve the Order

Approve the specification, terms and schedule for this Monel K-500 age-hardened bar in writing.

5

Witness Points Agreed

Any third-party inspection or NACE review of this Monel K-500 age-hardened bar is booked before production starts.

6

Dispatch and Documents

Receive this Monel K-500 age-hardened bar with the mill certificate, packing list and shipping papers.

CERTIFICATIONS & QUALITY DOCUMENTATION

Certifications & Quality Documentation

Our production and inspection processes are certified to international standards, and every delivery ships with EN 10204 3.1 mill test certificates.

ISO 9001:2015

Quality Management System

PED 2014/68/EU

Pressure Equipment Directive

ASTM / ASME

Material Standards Compliance

EN 10204 3.1

Mill Test Certificates

FAQ

Frequently Asked Questions

Which standard covers this Monel K-500 age-hardened bar?

ASTM B865 and ASME SB865 govern this Monel K-500 age-hardened bar for UNS N05500 across round, square, hex and rectangular sections.

Does this Monel K-500 age-hardened bar arrive in the aged condition?

Yes. This age-hardened bar ships solution-annealed for machining or fully aged at the ordered hardness band, and NACE orders for this Monel K-500 age-hardened bar target 35 HRC max.

Should this Monel K-500 age-hardened bar be machined before or after aging?

Rough machine this age-hardened bar before aging and finish afterwards, because the section contracts slightly during the cycle.

Is this Monel K-500 age-hardened bar suitable for seawater?

Yes. This age-hardened bar performs well in flowing seawater at aged strength, although static water and silt traps raise the pitting risk on this Monel K-500 age-hardened bar.

How is the price of this Monel K-500 age-hardened bar calculated?

Pricing follows weight for this Monel K-500 age-hardened bar, with the nickel, copper and aluminium quotations fixed on the date you receive the offer.

What is your MOQ for this Monel K-500 age-hardened bar?

A single piece covers many common sizes of this Monel K-500 age-hardened bar.

What are your trade terms for this Monel K-500 age-hardened bar?

FOB covers most orders for this Monel K-500 age-hardened bar, and EXW or CIF terms are available when you ask.

What is the lead time for this Monel K-500 age-hardened bar?

Stock sizes of this Monel K-500 age-hardened bar dispatch in 7 to 15 days, while made-to-order sections and custom aging take longer.

Do you provide EN 10204 3.1 or 3.2 certificates for this Monel K-500 age-hardened bar?

Yes. Every heat of this Monel K-500 age-hardened bar ships with 3.1, and a 3.2 endorsement is booked through the order.

What information should an enquiry for this Monel K-500 age-hardened bar include?

Please send the grade, section, diameter, length, delivery state, finish, quantity and destination so we can quote this Monel K-500 age-hardened bar accurately.

REQUEST FOR QUOTATION

Need A Custom Alloy Solution?

Monel K-500 age-hardened bar is quoted by section, aging cycle and hardness band to ASTM B865. Send the yield and hardness your design needs to price this Monel K-500 age-hardened bar.

Specifically, we review your Monel K-500 age-hardened bar specification, confirm the aging route and document scope, and return pricing with clear terms. Production then follows the signed specification, and each consignment of this Monel K-500 age-hardened bar ships with the full paperwork set.

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